500KW Cummins Diesel Generator Set, Ultra-quiet Generator Set, Heavy-duty Diesel Generator Set.

500KW Cummins Diesel Generator Set, Ultra-quiet Generator Set, Heavy-duty Diesel Generator Set.

Diesel generator sets driven by Cummins diesel engines have a rated power ranging from 20 to 500 kilowatts. Trailers and soundproof enclosures are optional. With excellent quality and reasonable prices, our cooperative brands include Weichai, Perkins, Stamford, Marathon, Smartgen, and Deepsea. .

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Description

Brief introduction of our diesel generators

All design for open, Silent, Supper silent, Soundproof, Trailer, container type
1.Engine brand : Perkins, Volvo, Mitsubishi, MTU, Deutz , Doosan, FPT, Yanmar, Kubota, Jiangxi, Fawde, SDEC, Weichai, Yuchai, Yangdong, Ricardo and others
2. Alternator : Stamford, Leroy-Somer, Marathon, Mecc-alte and other Chinese brands.
3.System: Control system, ATS system, remote control system, parallel operation system
4.Control panel : standard: Smartgen; Optional: Deepsea, Comap, Dief,Mebay,Fortrust, including digital LED screen; genset control model: DSE6120, DSE7320, AMF8, AMF20, HGM6120N, SGC420 and others
5.Radiator: Equipped with 50°C radiator with fan, enough engine cooling system guarantee long time working
6.Canopy : Generator diesel High-quality steel are thickness canopy -- 2mm to 6mm
7.Material: High density sound-absorbing material -- sound insulation, fireproofing
8.Battery: Generator diesel 12V/ 24V DC VARTA battery with battery charger, battery connects wire, battery switch
9.Fuel tank: Generator diesel 8-10 hours, fuel tank with fuel indicator, long time for working.
10.Protection: Genset high protect class control box and power output box. Waterproof, electric leakage protect, breaker
11.New design: Turn-back type for air inflow & air outlet which can reduce the noise and improve engine efficiency.
12.Design: The design of generator diesel is beautiful & practicable. Bottom hole for forklift, water outlet & oil outlet for easy maintenance
13.Door : Double open doors on both sides of the gensets. Large spaces can be used to check for every parts of the engine and alternator.

Advantages of our diesel generators

Easy operation

The control panel of our the generators adopt advanced control module, which can be operated directly or remote control device, such as computer and mobile phone, making simple and convenient operation. In addition, the control system has automatic alarm and shutdown protection function when its faults occurred such as over speed, over temperature and low oil pressure etc.

Excellent soundproof canopy building

The control and maintenance doors of the unit adopt a photo frame rainproof and dustproof design, which can effectively prevent the entry of rainwater and dust.

Superior intake and exhaust system

The design of the intake and exhaust system and the cooling fan is reasonable, which effectively reduces the temperature of the unit during operation and improves the working stability.

Robust and durable

The entire canopy frame is made of heavy-duty galvanized steel to offset vibration and material consumption, coupled with thickened and specially designed, wear-resistant double-thick plate chassis, which can resist strong tensional impact and twisting force.

Superior performance muffler-system

Adopt unique noise reduction and muffler system. The muffler adopts advanced design and is made of various excellent materials such as stainless steel and alloy materials, which can reduce the noise of the unit by 20-30dB(A): it can effectively reduce the noise of the unit and make the unit run quietly without affecting daily life.

Good anti-corrosion properties

The canopy is made of high hardness and strong corrosion resistance of professional electroplated zinc material, high hardness, strong and durable, strong corrosion resistance, can meet more than 5 years without rusting, exposed fasteners and locks are made of stainless steel product.

Easy maintenance

All daily maintenance work can be carried out on both sides of the equipment, and all parts of the unit can be accessed through the wide inspection door:

the integrated sewage tank at the bottom of the unit is convenient for daily maintenance: the unit is designed with a climbing ladder,which is convenient for unit hoisting and point inspection .

Fully enclosed

The canopy adopts double-layer sheet metal structure and is equipped with sound-absorbing cotton devices inside to ensure the noise reduction of the unit, and the door edge adopts sticky rubber sealing strips to buffer vibration, reduce noise level and strengthen the ability to prevent rain and dust. The protection grade can be up to IP54

Diesel generator equipment and power output ranging:

Rated power	Engine	Alternator	Control panel
20kw-1300kw	Cummins	Stamford Leroy somer Marathon Mecc alte ABB Chinese alternators	Deepsea ComAp Harsen Smartgen
8kw-1600kw	Perkins
68kw-504kw	Volvo
20kw-500kw	Deutz
220kw-2400kw	MTU
280kw-800kw	MAN
50kw-650kw	Doosan Daewoo
20kw-350kw	Weifang Ricardo engines
10kw-2500kw	Weichai power engines

Cooperation brands of our diesel generator, alternator and control panel

product-1277-599

Our certificates:

product-639-550

After service: one year, 24h working online.

Main faults in use of diesel generators

1. Generator Sets
Description of this section is for reference only. If the following failure occurs please contact the repairing agents.
(Some models of control panel installed only parts of the following warning indicator light)

Icon	Indicator Light	Reason	Fault Analysis
Low oil pressure alarm	Low oil pressure alarm	When oil pressure does not reduce normally, the light is on.	-General because of a lack of oil or lubrication system failure caused by (refueling or replacing the oil filter) -When occurs this fault should automatically shutdown generator sets immediately.
High water temperature alarm	High water temperature alarm	When the water temperature has risen to a level higher than or equal to the sensor setting, the light is on.	-General because of a lack of water or oil shortage, or overload. -When occurs this fault should automatically shutdown generator sets immediately.
Low fuel level alarm	Low fuel level alarm	When a fuel level has been detected by the sensor fitted to the daily tank, the light is on.	-General because of a lack of water or oil shortage, or overload. -When occurs this fault should automatically shutdown generator sets immediately.
Battery charger fault alarm	Battery charger fault alarm	If the charging system has fault, when engine running, the light is off.	-Battery charging system fault caused. -The light is on at the initial start, when the charger reaches a certain speed, the light is off. -This failure will not lead to automatic shutdown generating units.
Crank failure alarm	Crank failure alarm	When the generator set failed three times (or six times) in a row starting, the light is on.	-Oil supply system or re-start the system failure caused.
Overload or breaker tripping alarm	Overload or breaker tripping alarm	When overloading or Short circuit, the light is on. Tripping circuit breakers cause generator set load out.	-In this fault, it need to load or unload some parts to eliminate short-circuit, and then re-close the circuit breaker.

Introduction of Maintenance grade (Interval) for the generator set
A Level Maintenance Interval (Daily Maintenance)
1. Check Daily Report of Generator.
2. Check fuel level and coolant level.
3. Check alternator for cracks or other damage, and the condition of the belts must be checked, flab or
other damage.
4. Check the Air filter. The air filter should be replaced when necessary .
5. Release fuel tank and fuel filter's water and sediment.
6. Check the water cooling filter.
7. Check starting battery and electrolyte, add electrolyte when necessary.
8. Check the starter, check noisy defect.
9. Use air syringe cleaner to clean the water tank, coolant system and cooled fin net.
B Level Maintenance Interval (Less than 400 hours)
1. Repeatedly check A Level Daily Maintenance steps.
2. After operating 100 to 250 hours, replace the fuel filter. All the fuel filters should not be cleaned, it
should be replaced. 100 to 250 hours is just flexible time, actually it must be according to the practice
and real fact.
3. After operating 200 to 250 hours, replace the oil & oil filter. All the lube oil must fit up to the CF
Grade of American Petroleum Institute.
4. After operating 300 to 400 hours, replace the air filter. The air filter can be cleaned with air syringe, or
it can be replaced. The replacement must be according to the environment and real fact.
5. Replace the cooling system and add coolant concentration.
6. Clean the crankshaft and inlet, outlet air- filter net.
C Level Maintenance Interval (2000-3000 hours), Please do as follows:
1. Repeatedly check A and B Level Daily Maintenance steps.
2. Remove the tap of valve, clean and wash oil dirt and sludge.
3. Fasten snails from each part (including running parts and fixed parts)
4. Clean and wash the crankcase, oil sludge, steel scraps and sediment with engine.
5. Check wearing of the engine turbo, clean and wash accumulation of carbon, adjust it when necessary.
6. Check and adjust valve clearance.
7. Check PT pump, quality of injection, adjust injection process, adjust it when necessary.
8. Check and adjust the tension of fan belt and water pump belt, adjust and replace it when necessary;
clean and wash water tank radiator fins, then check the using capability of thermostat.
Current Repair (D Level Maintenance)(3000-4000 hours)
1. Check valve, valve seat and other wearing, repair or change it when necessary.
2. Check P pump, quality of injection, repair and adjust it when necessary.
3. Check and adjust connecting rod and fastening twisting torque.
4. Check and adjust valve clearance.
5. Check the trip of injector.
6. Check and adjust tension of fan and generating belt.
7. Clean and wash accumulation of carbon in inlet pipes.
8. Clean and wash the core of air cooler.
9. Clean and wash the whole oil lubrication system.
10. Clean and wash room of rocker arm, oil sludge in the sump and Metal scrap-iron.
Medium Repair (6000-8000 hours)
1. Including the items of minor repair.
2. Disassemble generator(except crankshaft).
3. Check the easy worn spare parts in pitman shaft system, gas distribution system, lubrication system,
cooling system of cylinder, Piston, Intake and exhaust valve, replace them when necessary.
4. Check fuel supplying system, adjust oil pump and injector.
5. Repair and test the alternator, clean oil-sediment and lubricate the bearing of alternator.
Overhaul (9000-15000hours)
1. Including the items of intermediate repair.
2. Disassemble all the parts in the generator.
3. Replace cylinder, piston, piston loop, big and small bearing bushes, trusting pad of crankshaft, intake
and exhaust valve, a whole set of tools for generator repair.
4. Adjust oil pump, injector and replace pump core, injector.
5. Replace a whole set of repair tools for turbo charger and a repair set for water pump.
6. Adjust the parts of connecting rod, crankshaft and generator body,repair or replace them when necessary.